41 35 115 Replacing rear right side panel
Read contents of BODY, GENERAL .
STRIP DOWN vehicle.
Observe procedure for REPAIR STAGE 2
The following new body parts are required:
- (1) Rear side wall
The following CONSUMABLES are required:
| Material | Quantity |
|---|---|
| Adhesive K5b | 1 |
| Blind rivets N3 | 10 |
| Punch rivets N4 | 15 |
| EMC screws | 1 |
| Cleaning agent R1 | 1 |
| Cavity sealing wax remover | 1 |
| Sealant D1 |
Removing side wall
Open welded connections in area (1).
Remove side panel (2).
New part preparation
Adjust side panel and secure.
In areas (1) to (4) set 4.2 mm dia. holes for blind rivets.
Dimension a = 67 mm from B-pillar component edge.
| Area | Number |
|---|---|
| 1 | 3 |
| 2 | 1 |
| 3 | 1 |
| 4 | 5 |
Remove new part again and deburr bore holes.
Installing side wall
Clean all bonding surfaces (1) on new part and on vehicle with cleaning agent R1!
Apply adhesive to bonding surfaces.
Mount side panel and rivet with blind rivets (1).
In areas (1) and (2) rivet side panel with punch rivets.
| Area | Number |
|---|---|
| 1 | 5 |
| 2 | 10 |
After completing tasks
Remove excess adhesive in the entire adhesive area.
Seal adhesive area with sealant D1.
Fit an EMC SCREW after adhesive has hardened in area (1).