41 14 505 Replacing rear left outer wheel arch section (rear side panel removed)
Read contents of BODY, GENERAL .
Observe procedure for (REPAIR STAGE 2) !
Following new body parts are required:
- (1) Rear wheel arch
- (2) Shaped part, side wall (not shown)
- (3) Shaped part, top cavity (not shown)
Following CONSUMABLES are required:
| Material | Quantity |
|---|---|
| Adhesive K5a | 1 |
| Blind rivets N3 | 14 |
| Cleaning agent R1 | 1 |
| Cavity sealing wax remover | 1 |
| Sealant D1 |
Removal of outer wheel arch section
Remove cavity sealing.
Mark severance cut in accordance with dimension and cut.
Measurement a = 20 mm from radius.
Open welded connections in area (1).
Remove part of the outer wheel arch section.
Preparation of new part:
Mark severance cut on new part according to severance cut on vehicle + 20 mm material extra and cut.
Adjust new parts in combination with side wall to fit and secure.
In area of bonding surface (1), set 14 Ø 4.2 mm bore holes for blind rivets.
Installation of outer wheel arch section
Clean all bonding surfaces on new part and on vehicle with cleaning agent R1.
Apply adhesive to bonding surfaces.
Apply sealant to new CAVITY ACOUSTIC BAFFLE .
Install outer wheel arch section and rivet with blind rivets.