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Home >> Mini >> 2012 >> Cooper S, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 207 (Body - Repair (R59) -- Cooper) >> Wheel Wells >> 41 14 505 Replacing rear left outer wheel arch section (rear side panel removed)

41 14 505 Replacing rear left outer wheel arch section (rear side panel removed)

WARNING: This page is about a different variant/trim than selected.

Read contents of BODY, GENERAL .

Observe procedure for (REPAIR STAGE 2) !

Following new body parts are required:

Following CONSUMABLES  are required:

Fig 1: Identifying Rear Wheel Arch
G11016211Courtesy of BMW OF NORTH AMERICA, INC.
Material Quantity
Adhesive K5a 1
Blind rivets N3 14
Cleaning agent R1 1
Cavity sealing wax remover 1
Sealant D1  

Removal of outer wheel arch section 

Remove cavity sealing.

Fig 2: Identifying Cavity Sealing
G11126487Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut in accordance with dimension and cut.

Measurement a = 20 mm from radius.

IMPORTANT: Severance cut in area (2) not permitted!

Open welded connections in area (1).

Remove part of the outer wheel arch section.

Fig 3: Identifying Severance Cut Mark And Welded Connections Area
G11016213Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut on new part according to severance cut on vehicle + 20 mm material extra and cut.

Adjust new parts in combination with side wall to fit and secure.

In area of bonding surface (1), set 14 Ø 4.2 mm bore holes for blind rivets.

Fig 4: Identifying Area For Blind Rivet Bore Holes
G11126489Courtesy of BMW OF NORTH AMERICA, INC.

Installation of outer wheel arch section 

IMPORTANT: Do not grind/sand new part in area of bonding surfaces.

Clean all  bonding surfaces on new part and on vehicle with cleaning agent R1.

Apply adhesive to bonding surfaces.

Apply sealant to new CAVITY ACOUSTIC BAFFLE .

Install outer wheel arch section and rivet with blind rivets.