41 00 156 Left Front End With Bulkhead Support Carrier Replacement

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW 750i, 2008 BMW 750Li, 2007 BMW 750i, 2007 BMW 750Li, and 2006 BMW 750i. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of Body, General.

Spot-weld bonding is used for the first time on the E65. A specific procedure must be followed here.

Place vehicle on straightening bench.

Following new body parts are required:

(1) Wheel arch, front
(2) Support carrier, wheel arch, outer
(3) Retaining bracket
(4) Mounting, cross-member

Fig 1: Identifying Wheel Arch, Support Carrier, Wheel Arch, Outer, Retaining Bracket And Mounting, Cross-Member
Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Remove support carrier (2).

Fig 2: Identifying Weld Joints Areas And Support Carrier

G04767314

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Weld Joints Areas

G04767315

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts (1) in middle of bulkhead support carrier and cut.

CAUTION: Cut outer plate only for severance cuts (1).

Open weld joints in areas (2).

Fig 4: Identifying Cutting Mark And Weld Joints Areas

G04767316

Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle floorpan:

Open weld joints in areas (1).

Fig 5: Identifying Weld Joints Areas

G04767317

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Heat areas (2) and (3) with hot air blower to release bond underneath.

Installation information:

Spot-weld in areas (2).

Bond area (3).

Adjust new parts to fit with straightening attachment or universal mount.

Fig 6: Identifying Spot-Weld Joints, Heat And Bond Areas

G04767318

Courtesy of BMW OF NORTH AMERICA, INC.