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Home >> Mini >> 2011 >> Cooper S Countryman, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine - Repair (R60) -- Cooper Countryman >> Intake Manifold >> 11 61 362 Replacing right charge air duct (N18)

11 61 362 Replacing right charge air duct (N18)

Necessary preliminary tasks: 

IMPORTANT: Gaiter and charge air hoses with clamp fastenings must be installed dry and free from grease!
Sealing surfaces and connecting branches must be dry and free from grease.
If gaiter and charge air hoses with clamp fastenings are not installed dry and free from grease, this may result in turbocharger failure!

Release screw at fan cowl.

Fig 1: Locating Screw
G04790018Courtesy of BMW OF NORTH AMERICA, INC.

Release clamp and detach charge air hose (1).

Installation note: 

Install charge air hose (1) dry and free from grease.

Connecting branch on charge air cooler must be dry and free from grease.

Fig 2: Locating Charge-Air Hose Clamp
G04790019Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 51 23 3AZ .

Release screw (2).

Fig 3: Locating Screws
G04790020Courtesy of BMW OF NORTH AMERICA, INC.

Release screw.

Release screws (1).

Tightening torque 51 11 7AZ .

Disconnect plug connection (2) at charging pressure sensor.

Release clamp (3).

Raise lock carrier (4) slightly.

Detach charge air duct (5) from hose and remove.

Installation note: 

Fit charge air hose dry and without grease.

Fig 4: Identifying Bolts, Connector, Clamp, Lock Carrier And Charge Air Duct
G04790021Courtesy of BMW OF NORTH AMERICA, INC.