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Removal & Installation

WARNING: This page is about a different car, the 2004 BMW 545i, 2004 BMW 530i, and 2004 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn ignition off. Remove radiator cover. See RADIATOR COVER  . Remove front engine underguard. Unclip coolant hose at bottom from fan cowl. Unclip vent line at top from fan cowl. Disconnect connector (1) at Automatic Recirculated Air Control (AUC) sensor. Unlock additional connector (2) next to radiator and disconnect plug. See Fig 1 .
  2. Fold in left retaining tab to fan cowl (1). See Fig 2 . Lift fan cowl (1) about 1.18". Fold in retaining tab (2). Remove fan cowl (1) toward top. See Fig 3 .
  3. To install, reverse removal procedure. Insert retaining tab (1) at bottom on module carrier. See Fig 4 . Reinstall AUC sensor.
    Fig 1: Disconnecting AUC & Additional Electrical Connector
    G00311231Courtesy of BMW OF NORTH AMERICA, INC.
    Fig 2: Folding In Left Retaining Tab
    G00311228Courtesy of BMW OF NORTH AMERICA, INC.
    Fig 3: Removing Fan Cowl
    G00311232Courtesy of BMW OF NORTH AMERICA, INC.
    Fig 4: Installing Electric Cooling Fan
    G00311233Courtesy of BMW OF NORTH AMERICA, INC.