61 13 Special Tools For Wiring Harness Repairs

Special tools required: 

• 12 1 080 
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

(see ENGINE ELECTRICAL SYSTEM - SPECIAL TOOLS and GENERAL ELECTRICAL SYSTEM - SPECIAL TOOLS )

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)

Handling: 

• Opening plug housings and removing contacts  of different plug systems

Refer to CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Handling: 

• Refer to CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Refer to CRIMPING STOP PARTS .

• Special tool 61 4 320
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fibre-optic cables to length) 
  3. Crimping head (crimping fibre-optic cable contacts) 
  4. Crimping head (crimping MQS contacts) 
  5. Crimping head (crimping MPQ contacts) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver 
  Fig 5: Identifying Special Tools (61 9 044) And (61 9 041)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

• Special tool 12 1 080 

Handling: 

• Refer to CRIMPING STOP PARTS .
  Fig 6: Identifying Repair Kit For Ignition Cables And Crimping Fan Connector

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• Special tool 61 1 190

Handling: 

• Refer to REPAIRING RIBBON CABLES .
  Fig 7: Identifying Special Tools

  Courtesy of BMW OF NORTH AMERICA, INC.