LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper Works, 2D Hatchback >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body - Repair - Cooper & Cooper S (R56) >> Rear Trim Panel >> 41 34 121 Replacing complete tail panel and luggage compartment floor

41 34 121 Replacing complete tail panel and luggage compartment floor

Refer to relevant service information in BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

Observe procedures in REPAIR STAGE 3 .

Following new body parts are required:

  1. Luggage compartment floor
  2. Rear trim panel, inner
  3. Rear trim, outer skin
  4. Fig 1: Identifying Luggage Compartment Floor, Inner Rear Trim Panel, And Outer Skin Rear Trim
    G00532908Courtesy of BMW OF NORTH AMERICA, INC.

Removal of luggage compartment floor: 

Tail panel removal described under: REPLACING TAIL PANEL .

Open welded connections in areas (1).

Fig 2: Identifying Weld Joints In Areas
G04797133Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle underbody:

Open welded connections in areas (1).

Remove the luggage compartment floor.

Fig 3: Identifying Weld Joints In Areas
G04797134Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in areas (1) and remove cross-member (2).

Fit in new part.

Before welding in, also adjust TAIL PANEL  and tailgate to fit.

Fig 4: Identifying Weld Joints In Areas
G04797136Courtesy of BMW OF NORTH AMERICA, INC.

Installation of luggage compartment floor: 

Install new part and weld.

Tail panel installation described under: REPLACING TAIL PANEL .