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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 99 (Brakes - Repair - S Clubman (R55)) >> Master Brake Cylinder >> 34 31 500 Removing and installing/replacing brake master cylinder

34 31 500 Removing and installing/replacing brake master cylinder

WARNING: This page is about a different variant/trim than selected.

Special tools required: 

Necessary preliminary tasks: 

IMPORTANT: Before beginning repair work, fully press the brake pedal several times to reduce the vacuum pressure in the brake servo.

After completing tasks, bleed BRAKE SYSTEM WITH DSC .

IMPORTANT: Do not bend brake lines.
Close off brake lines and brake master cylinder with plugs 32 1 270.

Unfasten brake lines (1).

Installation note: 

Tightening torque 34 32 1AZ

Release nuts (2) and feed brake master cylinder out of brake booster.

Fig 1: Identifying Brake Lines And Nuts
G05529122Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace self-locking nuts.

Tightening torque 34 31 1AZ

Installation note: 

Replace sealing ring (1).

Check rubber plugs (2) and replace if necessary.

Fig 2: Identifying Sealing Ring And Rubber Plugs
G05529123Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

When inserting the brake master cylinder (1) into the brake booster, make sure the pressure rod of the brake booster and the brake master cylinder meet each other on one level.

Fig 3: Identifying Brake Master Cylinder
G05529124Courtesy of BMW OF NORTH AMERICA, INC.