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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 99 (Brakes - Repair - S Clubman (R55)) >> Brake Pad Wear Sensor >> 34 35 001 Replacing a front brake pad sensor

34 35 001 Replacing a front brake pad sensor

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Necessary preliminary tasks: 

IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

If a brake pad sensor that has already been ground has to be replaced even though the MINIMUM BRAKE PAD THICKNESS has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.

Press clip (1) together and detach brake pad sensor (2) in direction of arrow from brake pad.

Unclip brake pad sensor (2) from holder (3).

Installation note: 

Make sure clip (1) and brake pad sensor (2) are correctly seated in brake pad.

Fig 1: Identifying Brake Pad Sensor, Clip And Holder
G05529138Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Installation note: 

Make sure plug connection engages correctly.

Fig 2: Identifying Plug Connection
G05529139Courtesy of BMW OF NORTH AMERICA, INC.