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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 90 (Fuel System - Repair - R55 (N14)) >> Injection Nozzle And Lines >> 13 53 158 Removing and installing or replacing high-pressure rail (N14)

13 53 158 Removing and installing or replacing high-pressure rail (N14)

WARNING: This page is about a different variant/trim than selected.
WARNING: Disconnect BATTERY NEGATIVE TERMINAL (risk of fire due to short-circuiting on removal).
Carry out installation work on fuel system only with coolant temperature below 40°C.
IMPORTANT: Wear full face guard and protective gloves.
Fuel can emerge spontaneously at high velocity when the high-pressure line is released!
IMPORTANT: Adhere to conditions of absolute cleanliness when working on the high-pressure fuel system.

Introduced contaminants can cause malfunctions in the system!

  • Do not allow any dirt particles or foreign bodies to get into the system.
  • Remove all traces of dirt before removing pipes or individual components.
  • Use only fluff-free cloths.
  • Seal all fuel system openings with protective caps or plugs.

Necessary preliminary tasks: 

Recycling: 

Fuel escapes when fuel lines are detached.

Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

NOTE: For purposes of clarity, illustration shows and description refers to the removed high-pressure rail.
Disconnect plug connections (1) of fuel injectors (2).
Fig 1: Identifying Plug Connections And Fuel Injectors
G04789971Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) for high-pressure sensor.

Detach wiring harness (2) from high-pressure rail (3).

Release screws.

Tightening torque 13 53 3AZ

Detach high-pressure rail (3) from cylinder head and remove.

Fig 2: Detaching High-Pressure Rail From Cylinder Head
G04789972Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 3: Identifying Retainer, Guide Pin, Fuel Injector, Seal And Support Ring
G04789973Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check fuel system for LEAKS .

Check function of DME.