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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (Body - Repair - Clubman (R55)) >> Wheel Wells >> 41 14 511 Replacing complete rear left wheel arch (side panel removed)

41 14 511 Replacing complete rear left wheel arch (side panel removed)

WARNING: This page is about a different variant/trim than selected.

Refer to relevant service information in BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new body parts are required:

Remove cavity bulkhead (1).

Open weld joints in area (2).

Installation note: 

Stick on new CAVITY ACOUSTIC BAFFLE  with window glass adhesive in area (1).

Fig 2: Identifying Cavity Bulkhead (1) And Open Weld Joint Area
G05516647Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

Measurement a = approx. 20 mm.

IMPORTANT: Cut outer metal sheet only.

Open weld joints and in areas (2 and 3).

Installation note: 

For manufacturing reasons, the repair joining sequence differs from the series joining sequence. Fit new part in area (3) from outside onto pipe flange and weld.

Fig 3: Open Weld Joint Area (2 And 3)
G05516648Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Fig 4: Open Weld Joint Area (1)
G05516649Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 5: Open Weld Joint Area (1)
G05516650Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle interior:

Mark severance cut (1) as pictured and cut.

Open weld joints in areas (2).

Fig 6: Cut (1) And Open Weld Joint Area
G05516651Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in area (1).

Remove metal section (2).

Fig 7: Open Weld Joint Area (1) And Metal Section
G05516652Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut (1) in radius and in accordance with car and cut.

Remove metal section (2).

Installation note: 

Adjust new parts in conjunction with side panel to fit.

Fig 8: Remove Metal Section
G05516653Courtesy of BMW OF NORTH AMERICA, INC.