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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (Body - Repair - Clubman (R55)) >> Wheel Wells >> 41 14 502 Replacing rear left outer section of wheel housing (side panel removed)

41 14 502 Replacing rear left outer section of wheel housing (side panel removed)

WARNING: This page is about a different variant/trim than selected.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new body parts are required:

Remove cavity bulkhead (1).

Open weld joints in area (2).

Installation note: 

Stick on new cavity acoustic baffle  (1) with window adhesive.

Fig 2: Remove Cavity Bulkhead (1) And Open Weld Joints In Area
G05516599Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

A = approx. 20 mm

Open weld joints and in areas (2 and 3).

Fig 3: Marked Severance Cut (1); A = Approx. 20 mm
G05516600Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

For manufacturing reasons, the repair joining sequence differs from the series joining sequence. Fit new part in area (3) from outside onto pipe flange and weld.

Mark severance cut (1) in accordance with measurement and cut.

A = approx. 20 mm

Open weld joints in area (2).

Fig 4: Severance Cut (1) And Open Weld Joint Area
G05516601Courtesy of BMW OF NORTH AMERICA, INC.

Remove outer section of wheel arch.

Preparation of new part: 

Mark severance cut (1) in radius and cut.

Fig 5: Identifying Severance Cut (1)
G05516602Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Adjust new part to fit in area (1) between flange (2) and side panel extension (3).

Adjust new part in conjunction with side panel to fit.

Fig 6: Part For Area (1) Between Flange And Side Panel Extension
G05516603Courtesy of BMW OF NORTH AMERICA, INC.