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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 238 (Body - Repair - Convertible (R57)) >> Support Members >> 41 11 720 Replacing rear left side member (partial replacement, rear panel and side panel at rear left removed)

41 11 720 Replacing rear left side member (partial replacement, rear panel and side panel at rear left removed)

WARNING: This page is about a different variant/trim than selected.

Read contents of BODY, GENERAL .

Place vehicle on straightening bench.

Following new body parts are required:

Fig 1: Identifying Side Member Of Reinforcement, Rear Axle Carrier With Cover
G06916955Courtesy of BMW OF NORTH AMERICA, INC.

Mark side member at rear according to distance a and cut.

Measurement a = approx. 160 mm from rear screwing point of support bearing.

Fig 2: Identifying Rear Side Member Dimension
G04797123Courtesy of BMW OF NORTH AMERICA, INC.

Mark side member at rear according to distance a and cut.

Measurement a = approx. 220 mm from cross-member, luggage compartment floor.

Open welding spots in areas (1).

Remove rear side member.

Installation: 

Weld in REINFORCING PANELS  at all severance cuts.

Fig 3: Identifying Welding Spots Area Dimension
G04797124Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

On account of reinforcing plate to be welded, rear side member consists in event of repair of 2 separate parts.

Mark new part in accordance with severance cut on car and cut.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 4: Identifying Severance Cut Mark
G04797125Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Mark new part in accordance with severance cut on car and cut.

Weld in REINFORCEMENT PLATE  at severance cut.

Fig 5: Identifying Severance Cut Mark
G06916959Courtesy of BMW OF NORTH AMERICA, INC.

Fit new part (1).

Weld area (2).

Fig 6: Identifying Weld Area And New Part
G04797128Courtesy of BMW OF NORTH AMERICA, INC.