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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 235 (Exhaust System - Repair - R57 (N12)) >> Exhaust System, Complete >> 18 40 040 Removing and installing or replacing the exhaust manifold (N12, N16)

18 40 040 Removing and installing or replacing the exhaust manifold (N12, N16)

WARNING: This page is about a different variant/trim than selected.
WARNING: Risk of burning!
This repair work may only be carried out on an exhaust system which has cooled down.

Necessary preliminary work: 

NOTE: The oxygen sensors are in danger of being damaged when the exhaust manifolds are removed and installed.
REMOVE THE CONTROL SENSOR .
REMOVE MONITORING SENSOR .

Release screws.

Tightening torque 18 40 4AZ .

Remove upper heat shield (1).

Fig 1: Locating Upper Heat Shield Screws
G06916202Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 18 40 4AZ .

Remove lower heat shield (1).

Fig 2: Identifying Lower Heat Shield Screws
G05528587Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 18 40 3AZ .

Fig 3: Locating Screws
G06916204Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten clamp.

Tightening torque 18 31 5AZ .

Fig 4: Locating Clamp
G04796531Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts and remove exhaust manifold (1).

Installation note: 

Fig 5: Locating Exhaust Manifold Nuts
G06916206Courtesy of BMW OF NORTH AMERICA, INC.

Reassemble the vehicle.