LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 177 (Clutch - Repair -- Cooper S Convertible (R57)) >> Clutch Release Controller With Lever >> 21 51 500 Removing and installing or replacing clutch operator

21 51 500 Removing and installing or replacing clutch operator

WARNING: This page is about a different variant/trim than selected.

Necessary preliminary tasks: 

Installation note: 

When replacing the clutch release lever, the ball pin must be replaced as well.

Press wire spring clip (1) through clutch release lever (2).

Remove clutch release lever (2).

Fig 1: Identifying Spring Clip And Clutch Release Lever
G05515946Courtesy of BMW OF NORTH AMERICA, INC.

Press in clamps (1) slightly and remove clutch release bearing.

Installation note: 

Clean all sliding surfaces on clutch release bearing.

Check for damage and replace if necessary.

Do not grease clutch release lever.

Fig 2: Identifying Clutch Release Bearing Clamps
G04796587Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Check wire spring clip (1) and ball pin (2) for damage and replace if necessary.

Remove wire spring clip (1).

Lightly grease ball pin (2).

Clean the sliding surface of the guide sleeve (3).

Fig 3: Identifying Wire Spring Clip, Ball Pin And Guide Sleeve
G04796588Courtesy of BMW OF NORTH AMERICA, INC.

Install the wire spring clip (1) in the release lever (2).

Install clutch release lever.

Fig 4: Identifying Wire Spring Clip On Release Lever
G04796589Courtesy of BMW OF NORTH AMERICA, INC.