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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 102 (Body - Repair - S Clubman (R55)) >> Wheels Wells >> 41 14 512 Replacing complete rear right wheel arch (side panel removed)

41 14 512 Replacing complete rear right wheel arch (side panel removed)

WARNING: This page is about a different variant/trim than selected.

Refer to relevant service information in BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new body parts are required:

Fig 1: Identifying Wheel Arch, Rear Right And Outer Half
G05516654Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 20 mm.

Open weld joints in area (2).

Fig 2: Identifying Open Weld Joints Area And Mark Severance Cut
G05516655Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Installation: 

Apply window glass adhesive to cavity acoustic baffle in area (2).

IMPORTANT: Fire hazard when welding the new part!
To prevent the danger of fire, cool the area (2) of the cavity acoustic baffle through the bore (3) with compressed air.
Fig 3: Identifying Open Weld Joints Areas And Window Glass Adhesive Area
G05516656Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 4: Identifying Open Weld Joints Areas
G05516657Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 5: Identifying Open Weld Joints Areas
G05516658Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle interior.

Mark severance cut (1) as pictured and cut.

Open weld joints in areas (2).

Fig 6: Identifying Open Weld Joints Areas
G05516659Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in area (1).

Remove metal section (2).

Fig 7: Identifying Open Weld Joints Areas And Metal Section
G05516660Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut (1) in radius and in accordance with car and cut.

Remove metal section (2).

Installation: 

Adjust new parts in conjunction with side panel to fit.

Fig 8: Identifying Metal Section And Mark Severance Cut
G05516661Courtesy of BMW OF NORTH AMERICA, INC.