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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 102 (Body - Repair - S Clubman (R55)) >> Wheels Wells >> 41 14 511 Replacing complete rear left wheel arch (side panel removed)

41 14 511 Replacing complete rear left wheel arch (side panel removed)

WARNING: This page is about a different variant/trim than selected.

Refer to relevant service information in BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new body parts are required:

Fig 1: Identifying Wheel Arch And Shaped Part
G05516646Courtesy of BMW OF NORTH AMERICA, INC.

Remove cavity bulkhead (1).

Open weld joints in area (2).

Installation: 

Stick on new CAVITY ACOUSTIC BAFFLE  with window glass adhesive in area (1).

Fig 2: Identifying Window Glass Adhesive Area
G05516647Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

Measurement a = approx. 20 mm.

IMPORTANT: Cut outer metal sheet only.
Fig 3: Identifying Mark Severance Cut And Weld Joints Area
G05516648Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints and in areas (2 and 3).

Installation: 

For manufacturing reasons, the repair joining sequence differs from the series joining sequence. Fit new part in area (3) from outside onto pipe flange and weld.

Open weld joints in area (1).

Fig 4: Identifying Open Weld Joints Area
G05516649Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 5: Identifying Open Weld Joints Area
G05516650Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle interior:

Mark severance cut (1) as pictured and cut.

Open weld joints in areas (2).

Fig 6: Identifying Open Weld Joints Area And Mark Severance Cut
G05516651Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in area (1).

Remove metal section (2).

Fig 7: Identifying Open Weld Joints Area And Metal Section
G05516652Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut (1) in radius and in accordance with car and cut.

Remove metal section (2).

Installation: 

Adjust new parts in conjunction with side panel to fit.

Fig 8: Identifying Metal Section And Mark Severance Cut
G05516653Courtesy of BMW OF NORTH AMERICA, INC.