41 35 115 Replacing rear right side panel

WARNING: This page is about a different variant/trim than selected.

Refer to relevant service information in BODY, GENERAL .

Strip down vehicle. See STRIPPING OPERATIONS .

Observe procedure for REPAIR STAGE 2 !

The following new body parts are required:

Fig 1: Identifying Side Panel - Rear

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Removing side wall:

Open weld joints in areas (1).

Remove side panel (2).

Fig 2: Identifying Open Weld Joints Area And Side Panel

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Preparation of new part:

Adjust side panel and secure.

In areas (1) to (4) set 4.2 mm dia. holes for blind rivets.

Dimension a = 67 mm from B-pillar component edge.

CAUTION: In area (1) take account of subsequent fixing of split door hinge.

Remove new part again and deburr bore holes.

Do not grind/sand new part in area of bonding surfaces.

Fig 3: Locating Bore Holes For Blind Rivets

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Installing side wall:

Clean all bonding surfaces (1) on new part and on vehicle with cleaning agent R1!

Apply adhesive to bonding surfaces.

Mount side panel and rivet with blind rivets (1).

In areas (1) and (2) rivet side panel with punch rivets.

Area	Number
1	5
2	10

Fig 4: Locating Punch Rivets

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After completing work:

Remove excess adhesive in the entire adhesive area.

IMPORTANT: Do not use any cleaning agents containing solvents.

Seal adhesive area with sealant D1.

Fit an EMC SCREW after adhesive has hardened in area (1).

Fig 5: Fitting EMC Screw

Courtesy of BMW OF NORTH AMERICA, INC.