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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 102 (Body - Repair - S Clubman (R55)) >> Body, General >> 41 00... Repair solution for straight shank/hexagon rivet nut >> Notes

41 00... Repair solution for straight shank/hexagon rivet nut: Notes

WARNING: This page is about a different variant/trim than selected.

Protection measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Spot-Drilling Rivet Head Using Larger Drill Bit/Countersink
    G08507775Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paintwork damage
  2. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head Away Using Chisel
    G08507776Courtesy of BMW OF NORTH AMERICA, INC.
  3. Drive through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Rivet Shank Into Cavity
    G08507777Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paintwork damage if necessary
    Fig 4: Identifying Shank/Hexagon Rivet Nut Bore
    G08507778Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/debris by means of cavity sealing.
    Follow instructions on CORROSION PROTECTION .
  5. Preserving cavity
    Fig 5: Preserving Cavity
    G08507779Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Risk of injury!
    Observe NOTES ON CAVITY FOAM .
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/debris and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
    Fig 6: Preserving Cavity
    G08507780Courtesy of BMW OF NORTH AMERICA, INC.
  1. 5. Stop rivet shank by means of specific foaming
  2. 6. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.