LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 979 (Exhaust System - Repair Instructions) >> Exhaust System Complete >> 18 12 030 Removing and installing/replacing rear muffler (N62)

18 12 030 Removing and installing/replacing rear muffler (N62)

WARNING: This page is about a different car, the 2005 BMW 745i, 2004 BMW 745i, 2003 BMW 745i, and 2002 BMW 745i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Scalding hazard!
Only perform these tasks on an engine that has cooled down.

Support final muffler with special tool 31 2 220.

Fig 1: Supporting Final Muffler
G03289979Courtesy of BMW OF NORTH AMERICA, INC.

While installed, mark cutting line (arrows) with aid of replacement muffler on faulty rear muffler.

Fig 2: Identifying Mark Cutting Line
G03289980Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipes with special tool 00 2 210 at marked points and deburr.

Fig 3: Cutting Exhaust Pipes
G03289981Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts.

Fig 4: Unscrewing Nuts
G03289982Courtesy of BMW OF NORTH AMERICA, INC.

Detach hose (1) of vacuum unit.

Fig 5: Detaching Hose Of Vacuum Unit
G03289983Courtesy of BMW OF NORTH AMERICA, INC.

Release nut and final muffler.

Connect final muffler to center muffler.

Fig 6: Aligning Clamp
G03289984Courtesy of BMW OF NORTH AMERICA, INC.

Align clamp and tighten down.