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67 16 011 Removing and installing/replacing left headlight vertical aim adjuster (xenon headlamp, up to 09/2000)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove lens/reflector. 63 12 037 REMOVING AND INSTALLING/REPLACING LENS/REFLECTOR FOR LEFT HEADLIGHT (XENON HEADLAMP, UP TO 09/2000)

WARNING: Follow instructions for handling light bulbs (exterior lights). See 63 99... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS) .

Turn plug connection (1) in direction of arrow and disconnect.

Remove low beam cover (2).

Turn side-marker lamp bulb holder (3) in direction of arrow and remove.

Turn plug housing (4) in direction of arrow and remove.

Remove high beam cover cap (5).

Installation: 

Make sure low beam cover (2) and high beam cover cap (5) are correctly seated.

Fig 1: Removing Low Beam Cover
G03154936Courtesy of BMW OF NORTH AMERICA, INC.

Fully release adjusting screws (6).

From 01/1997: 

In addition, turn lower holder through approx. 90° and lever out at headlight vertical aim adjuster underneath.

All: 

Pull insert (1) in direction of arrow out of headlamp housing (2).

Fig 2: Pulling Insert In Direction Of Arrow Out Of Headlamp Housing
G03154937Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure guides (1) and (2) are correctly seated in headlamp housing (3).

Fig 3: Checking Seated In Headlamp Housing
G03154938Courtesy of BMW OF NORTH AMERICA, INC.

Up to 01/1997: 

When converting the headlight vertical aim adjuster from a headlight (old version), you must clip the supplied holder onto the headlight vertical aim adjuster.

Fig 4: Converting Headlight Vertical Aim Adjuster From Headlight
G03154939Courtesy of BMW OF NORTH AMERICA, INC.

All: 

Unfasten screws.

Disconnect plug connection and remove headlight vertical aim adjuster.

Installation: 

Adjust headlights.

Fig 5: Disconnecting Plug Connection
G03154940Courtesy of BMW OF NORTH AMERICA, INC.