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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 972 (Electrical Drives - Repair Instructions) >> Servo - Positioning Drive >> 67 16 011 Removing and installing/replacing left headlight vertical aim adjuster (xenon headlamp, from 09/2000)

67 16 011 Removing and installing/replacing left headlight vertical aim adjuster (xenon headlamp, from 09/2000)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

M54 only: 

Remove intake filter housing.

S62 only: 

Remove left intake filter housing.

M62 only: 

Release screws (1).

Remove ground connection (2).

Pull main flow oil filter housing (3) in direction of arrow out of rubber grommet (4) and place to one side.

Installation: 

If necessary, replace faulty rubber grommet (4).

Make sure main flow oil filter housing (3) is correctly seated in rubber grommet (4).

Fig 1: Removing Ground Connection
G03154941Courtesy of BMW OF NORTH AMERICA, INC.

All: 

WARNING: Xenon headlamps: Danger to life due to high voltage! Therefore disconnect xenon headlamps from voltage supply.

Work on the entire xenon lighting system (ignition unit, control unit and lamp) may only be carried out by specialist personnel.

NOTE: Headlamp removed for purposes of clarity.

Turn plug connection (1) in direction of arrow and remove.

Remove low beam cover (2) in direction of arrow.

Release screws (3).

Fig 2: Removing Low Beam Cover
G03154942Courtesy of BMW OF NORTH AMERICA, INC.

Feed ball head (1) in direction of arrow out of mounting (2).

Remove cover cap with headlight vertical aim adjuster (3) in direction of arrow.

Installation: 

Make sure ball head (1) is correctly seated in mounting (2).

Fig 3: Feeding Ball Head Out Of Mounting
G03154943Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove headlight vertical aim adjuster (2) in direction of arrow and disconnect plug connection (3).

Installation: 

Adjust headlamp.

Fig 4: Releasing Screws And Disconnecting Plug Connection
G03154944Courtesy of BMW OF NORTH AMERICA, INC.