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67 16 010 Removing and installing/replacing left headlight vertical aim adjuster (from 09/2000)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

M54 only: 

Remove intake filter housing.

M62 only: 

Release screws (1).

Remove ground connection (2).

Pull main flow oil filter housing (3) in direction of arrow out of rubber grommet (4) and place to one side.

Installation: 

If necessary, replace faulty rubber grommet (4).

Make sure main flow oil filter housing (3) is correctly seated in rubber grommet (4).

Fig 1: Pulling Main Flow Oil Filter Housing
G03154927Courtesy of BMW OF NORTH AMERICA, INC.

All: 

WARNING: Follow instructions for handling light bulbs (exterior lights). See 63 99... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS) .
NOTE: Headlamp removed for purposes of clarity.

Turn plug housing (1) in direction of arrow and remove.

Remove low beam cover (2).

Fig 2: Removing Low Beam Cover
G03154928Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (3).

Feed out headlight vertical aim adjuster cover cap (4) with ball head and remove.

NOTE: For illustration of ball head, see Fig 3 .

Installation: 

Feed ball head (1) of headlight vertical aim adjuster (2) in direction of arrow into mounting (3).

Fig 3: Identifying Feed Ball Head Headlight Vertical Aim Adjuster
G03154929Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove headlight vertical aim adjuster (2) in direction of arrow and disconnect plug connection (3).

Installation: 

Adjust headlamp.

Fig 4: Removing Headlight Vertical Aim Adjuster
G03154930Courtesy of BMW OF NORTH AMERICA, INC.