61 13... Antenna elbow plug on radio receiver

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Cut off faulty antenna angle plug directly after strain relief. Carefully and with precision, strip insulation from antenna cable as illustrated (lengths given in mm).

Brush shield (copper braid) towards rear.

IMPORTANT: There must be no more copper wire protruding in the direction of the inner conductor on the inner conductor insulation (risk of short circuits).

Fig 1: Identifying Brush Shield (Copper Braid)

G03154862

Courtesy of BMW OF NORTH AMERICA, INC.

Create a loop on inner conductor.

Fig 2: Creating Loop On Inner Conductor

G03154863

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Cover soldering area extensively in center console all round radio aperture.
Avoid blobs of melted solder in inside area.

Tin-plate center connection on antenna angle plug and stripped inner conductor.

Solder inner conductor on center connection with a small soldering iron (max. 50 watts) and matching soldering tip (1).

Gently push insulation forward to soldering point and pay attention to correct position of loop.

NOTE: The loop must not under any circumstances come into contact with the metal parts of the antenna plug.

Fig 3: Soldering Inner Conductor On Center Connection With Small Soldering Iron

G03154864

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 041 (hand pliers) in conjunction with special tool 61 9 044 (matrix) is used to crimp antenna angle plug.

Special tools for wiring harness repairs

Fig 4: Identifying Hand Pliers (Special Tool)

G03154865

Courtesy of BMW OF NORTH AMERICA, INC.

Unlock special tool 61 9 041:

Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

OR:

Compress handles as far as they will go, tool unlocks automatically.

Fig 5: Unlocking Special Tool

G03154866

Courtesy of BMW OF NORTH AMERICA, INC.

Place antenna angle plug with cable guide and strain relief in matrix (1).

Fig 6: Placing Antenna Angle Plug With Cable Guide

G03154867

Courtesy of BMW OF NORTH AMERICA, INC.

Compress special tool 61 9 041 as far as it will go.

Special tool 61 9 041 unlocks automatically.

Remove antenna angle plug with antenna cable from special tool 61 9 044.

Fig 7: Compressing Special Tool

G03154868

Courtesy of BMW OF NORTH AMERICA, INC.