LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 969 (Lights - Repair Instructions) >> Headlight >> 63 12 860 Replacing control unit for left xenon headlamp

63 12 860 Replacing control unit for left xenon headlamp

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Xenon headlamps: Danger to life due to high voltage!
Therefore disconnect xenon headlamps from voltage supply.
Work on the entire xenon lighting system (ignition unit, control unit and lamp) may only be carried out by specialist personnel.

M54 only: 

Remove intake filter housing. See 13 71 000 REMOVING AND INSTALLING SUCTION-FILTER HOUSING (M60, M62)

S62 only: 

Remove left intake filter housing.

Up to 08/98: 

NOTE: Headlamp removed for purposes of clarity.
Release screws and remove control unit for xenon headlamp with ignition unit.
Fig 1: Releasing Screws And Removing Control Unit
G03154527Courtesy of BMW OF NORTH AMERICA, INC.

From 08/98: 

Following illustrations show right xenon headlamp.

Turn plug connection (1) in direction of arrow and disconnect.

Fig 2: Turning Plug Connection
G03154528Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Release screw (2) and remove control unit holder (3).

Remove control unit for xenon headlamp.

Fig 3: Disconnecting Plug Connection And Screw
G03154529Courtesy of BMW OF NORTH AMERICA, INC.