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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 969 (Lights - Repair Instructions) >> Headlight >> 63 12 481 Replacing headlamp housing with insert for xenon headlamp on left (up to 09/2000)

63 12 481 Replacing headlamp housing with insert for xenon headlamp on left (up to 09/2000)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove lens/reflector.

WARNING: Follow instructions for handling light bulbs (exterior lights). See 63 99... Instructions For Handling Light Bulbs (Exterior Lights) .

Turn plug connection (1) in direction of arrow and disconnect.

Remove low beam cover (2) and take out bulb underneath.

Turn side-marker lamp bulb holder (3) in direction of arrow and remove.

Turn plug housing (4) in direction of arrow and remove.

Remove high beam cover cap (5) and take out bulb underneath.

Remove control unit with holder.

Fig 1: Turning Plug Connection And Bulb Holder And Removing Low Beam Cover
G03154526Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure low beam cover (2) and high beam cover cap are correctly seated.

Installation: 

Adjust headlights.