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54 12 220 Replacing control rail for left/right glass slide/tilt sunroof: Notes

WARNING: This page does not describe the selected car, but rather 14 other vehicles, including the 2003 BMW 540i, 2003 BMW 525i, 2002 BMW 540i, 2002 BMW 525i, and 2001 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When replacing a control rail, always check the second control rail for signs of wear and always replace in pairs when required.

If necessary, apply light coat of Renax GL1 (Fuchs) grease to guide duct.

Removing and installing complete slide/tilt sunroof (frame), refer to 54 12 210 REMOVING AND INSTALLING COMPLETE SLIDE/TILT SUNROOF (FRAME) 

Removing and installing headliner for glass slide/tilt sunroof cover, refer to 54 12 136 REMOVING AND INSTALLING / REPLACING HEADLINER FOR GLASS SLIDE/TILT SUNROOF COVER 

Removing and installing gutter for glass slide/tilt sunroof, refer to 54 12 138 REMOVING AND INSTALLING / REPLACING WATER CHANNEL FOR GLASS SLIDING/TILTING SUNROOF 

Slide control rail backwards.

Lift linkage (1) off carriage (2) (support for gutter) and pull carriage (2) out of guide channel (3).

Fig 1: Lifting Linkage Off Carriage
G03154301Courtesy of BMW OF NORTH AMERICA, INC.

Left side:

Slide control rail (1) backwards, lifting the linkage (2) and lifting lever (3) over the gasket (4).

NOTE: Only slide back until nipple (5) on drive cable emerges from guide channel.
Fig 2: Sliding Control Rail (Left)
G03154302Courtesy of BMW OF NORTH AMERICA, INC.

Right side:

Slide control rail (1) backwards, lifting the linkage (2) over the gasket (3) at the same time.

NOTE: Only slide back until nipple (4) of the drive cable makes contact with the gutter.
Fig 3: Sliding Control Rail (Right)
G03154303Courtesy of BMW OF NORTH AMERICA, INC.

Left side:

Unhook nipple (1) on drive cable from lifting lever (2) with plier tips.

Fig 4: Unhooking Nipple On Drive Cable
G03154304Courtesy of BMW OF NORTH AMERICA, INC.

Right side:

Twist lifting lever (1) upwards.

Pull drive cable out slightly and lift over the gasket (3).

Fig 5: Twisting Lifting Lever
G03154305Courtesy of BMW OF NORTH AMERICA, INC.

Left side:

Slide control rail (1) backwards until guide on control rail (1) emerges from guide channel, then lift the control rail (1).

Fig 6: Lifting Control Rail (Left)
G03154306Courtesy of BMW OF NORTH AMERICA, INC.

Right side:

Slide control rail (1) backwards until the guide on the control rail (1) emerges from the guide channel, then lift the control rail (1).

Fig 7: Lifting Control Rail (Right)
G03154307Courtesy of BMW OF NORTH AMERICA, INC.