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51 13... Replacing bracket for roof luggage rack on left or right

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove and install trim strip on roof frame on left or right, refer to 51 13 280 REMOVING AND INSTALLING TRIM STRIP ON ROOF FRAME AT LEFT OR RIGHT .

Remove body sealing compound (1) with special tool 00 9 322 and unfasten threaded pin (2).

Fig 1: Removing Body Sealing Compound With Special Tool
G03153494Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Threaded pin may not be wetted with screw securing adhesive on screw-in thread (1).
  2. Before installing threaded pin, protect body against corrosion (e.g. apply zinc dust paint).
  3. Tightening Torque, refer to 51 13 1AZ in BODY EQUIPMENT - TIGHTENING TORQUES - 540i/E39 .
Fig 2: Identifying Screw-In Thread
G03153495Courtesy of BMW OF NORTH AMERICA, INC.

Apply body sealing compound (1).

After hardening time of body sealing compound (1), use a paint pencil of corresponding car color to paint over body sealing compound (1) and threaded bolt (2).

Fig 3: Applying Paint Over Body Sealing Compound And Threaded Bolt
G03153496Courtesy of BMW OF NORTH AMERICA, INC.