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51 46 000 Removing and installing/replacing trim for oddments tray (back shelf)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Version without through-loading system:

Version with through-loading system:

Version with rear window roller blind only:

If necessary, release screws and nuts in luggage compartment.

Installation: 

Tightening torque, see 51 46 1AZ in BODY EQUIPMENT - TIGHTENING TORQUES - 540i

Fig 1: Removing Both Rest Side Sections On Rear Seat Backrest
G03153989Courtesy of BMW OF NORTH AMERICA, INC.

Version with rear window roller blind only:

If necessary, disconnect plug connection (1).

Fig 2: Disconnecting Plug Connection
G03153990Courtesy of BMW OF NORTH AMERICA, INC.

Unlock catches (1) with feeler gauge and pull out both trim grilles (2) in direction of arrow.

Fig 3: Unlocking Catches With Feeler Gauge And Pull Out Both Trim Grilles In Direction Of Arrow
G03153991Courtesy of BMW OF NORTH AMERICA, INC.

Version without through-loading system:

Release screws and remove mounting (1) for head restraint center. Lever out belt finisher strips (2) and feed out with strap.

Replacement only:

Lever out trims (3) for head restraints and remove.

Release expansion rivets (4) and pull out rear shelf towards front.

Fig 4: Releasing Screws And Remove Mounting For Head Restraint Center
G03153992Courtesy of BMW OF NORTH AMERICA, INC.

Version with through-loading system:

Release expansion rivets (1) and lever out trim.

Fig 5: Releasing Expansion Rivets And Lever Out Trim
G03153993Courtesy of BMW OF NORTH AMERICA, INC.

Version with through-loading system:

Lever out belt finisher strips (1) and feed out with strap.

Only replace:

Lever out trims (2) for head restraints and remove.

Remove parcel shelf towards front.

Fig 6: Identifying Lever Out Trims For Head Restraints
G03153994Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Push pins (1) of rear shelf into guides (2).

Fig 7: Pushing Pins Of Rear Shelf Into Guides
G03153995Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The work step "Removing trim for oddments tray (back shelf)" ends here.

If necessary, remove or replace rear window roller blind:

If necessary, expose cable (1).

Fig 8: Removing Rear Window Roller Blind
G03153996Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, release nuts and remove Velcro-type fasteners.

Installation: 

Tightening torque, 51 46 2AZ. BODY EQUIPMENT - TIGHTENING TORQUES - 540i

Fig 9: Releasing Nuts And Remove Velcro-Type Fasteners
G03153997Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, release toothed disks and lever out trims (1) on left/right. Feed out rear window roller blind (2) and remove.

Installation: 

Check function.

Fig 10: Releasing Toothed Disks And Lever Out Trims On Left/Right
G03153998Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The work step "Removing or replacing rear window roller blind" ends here.

Replacement only:

Remove speaker finishers (1).

Lift out catches (3) and remove both trim grilles (2).

Remove foam support from back shelf.

Fig 11: Removing Both Trim Grilles
G03153999Courtesy of BMW OF NORTH AMERICA, INC.