35 41 421 Replacing bowden cable for throttle valve actuation

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

After assembly, adjust the Bowden cable, refer to 35 41... ADJUSTING BOWDEN CABLE FOR THROTTLE VALVE ACTUATION

Remove lower left trim from instrument panel.

Disconnect cable.

Fig 1: Removing Lower Left Trim From Instrument Panel

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Courtesy of BMW OF NORTH AMERICA, INC.

Remove microfilter housing (1).

Fig 2: Removing Microfilter Housing

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Courtesy of BMW OF NORTH AMERICA, INC.

Remove Bowden cable with rubber grommets from end panel.

Fig 3: Removing Bowden Cable With Rubber Grommets From End Panel

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Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect nipple (1) from actuating lever and remove Bowden cable.

Fig 4: Disconnecting Nipple From Actuating Lever

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Courtesy of BMW OF NORTH AMERICA, INC.

Pull sleeve (1) out of rubber grommet (3) and press rubber product (3) out of bracket.

2 = adjusting screw

Installation

Install accelerator cable in upper bracket and, if necessary, fit cruise control cable to lower bracket.

Fig 5: Pulling Sleeve Out Of Rubber Grommet

G03153353

Courtesy of BMW OF NORTH AMERICA, INC.