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12 31 020 Removing and installing/replacing alternator (M60, M62): Notes

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Follow instructions for disconnecting and connecting battery, see 12 00 Instructions For Disconnecting And Connecting Battery  . .

Switch off ignition.

Disconnect and cover battery negative lead.

Remove alternator drive belt,

Refer to SPECIFICATIONS & DRIVE BELT ROUTING .

Alternator with air cooling: 

Unfasten screw connection on oil-filter housing.

Fig 1: Identifying Screw On Oil Filter Housing
G03152871Courtesy of BMW OF NORTH AMERICA, INC.

Place oil-filter housing to one side.

Fig 2: Placing Oil Filter Housing To One Side
G03152872Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect alternator connections.

Fig 3: Disconnecting Alternator Connections
G03152873Courtesy of BMW OF NORTH AMERICA, INC.

Connections illustrated here on removed alternator.

Disconnect plug connection (1).

Unscrew nut (2).

Tightening torque, see 12 31 1AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUE .

Fig 4: Disconnecting Plug Connection
G03152874Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten cable clip (1).

Fig 5: Identifying Cable Clip
G03152875Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cooling air guide.

Fig 6: Unclipping Cooling Air Guide
G03152876Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws (1 to 3).

Fig 7: Identifying Screws
G03152877Courtesy of BMW OF NORTH AMERICA, INC.

Pull out alternator towards front.

Fig 8: Pulling Out Alternator Towards Front
G03152878Courtesy of BMW OF NORTH AMERICA, INC.

Pull alternator upwards to remove.

CAUTION: Do not damage cooling fins!
Fig 9: Pulling Alternator Upwards To Remove
G03152879Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace alternator belt pulley, refer to 12 31... REPLACING ALTERNATOR BELT PULLEY 

Alternator with liquid cooling: 

WARNING: Danger of scalding!
Only perform these tasks on an engine that has cooled down.

Remove fan impeller and fan clutch from water pump, refer to 11 52 020 REMOVING AND INSTALLING OR REPLACING FAN COUPLING (M62) .

Drain coolant,

refer to 17 00 005 DRAINING AND TOPPING UP COOLANT .

NOTE: Fill cooling system after completing work. Vent cooling system and check for leaks,
refer to COOLING SYSTEM - REPAIR INSTRUCTIONS .

Release screws (1) on alternator.

Fig 10: Identifying Screws On Alternator
G03152880Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolt (1).

Remove battery lead (2).

Tightening torque, see 12 31 1AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUE .

Disconnect plug (3).

Release screw (4) and lay roller to one side.

Release remaining 3 screws (5) on alternator.

Fig 11: Releasing Remaining Screws On Alternator
G03152881Courtesy of BMW OF NORTH AMERICA, INC.

A residual quantity of coolant emerges when the alternator is removed.

Recycling 

  1. Catch and dispose of escaping coolant.
  2. Observe country-specific waste-disposal regulations.

Pull out alternator towards front.

NOTE: If necessary, disconnect upper coolant hose to assist removal.