11 25 530 Removing and installing / replacing all pistons (M62): Removal
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.
Removal of pistons is described separately from installation. The assembly sequence for removal and installation is different.
- Remove both cylinder heads. See 11 12 107 Removing and installing both cylinder heads (M62)
- Remove upper oil sump section.
- Remove oil pump.
IMPORTANT:
Re-install piston, conrod and bearing shells back in the same position and in the same installation location.
Conrod and conrod bearing cover are designated with same pair number: do not interchange / confuse.
Conrod and conrod bearing cover are designated with same pair number: do not interchange / confuse.
IMPORTANT:
When removing and installing pistons, there is a risk of the spray nozzles being damaged.
Unfasten screw and remove spray nozzle.
Unfasten screw and remove spray nozzle.
Unscrew conrod bearing cover.
Insert special tool 11 2 470 in conrod.
Remove conrod with piston from cylinder head side.
Lift out retaining ring and press out piston pin.
IMPORTANT:
Piston and piston bolts are paired and must not be fitted individually.