11 62 000 Removing and installing, sealing/replacing exhaust manifold

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2008 MINI Cooper, 2007 MINI Cooper, 2006 MINI Cooper, 2005 MINI Cooper, and 2004 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Detach exhaust system from manifold. Refer to 18 12 030 Removing and installing/replacing rear muffler (COOPER S) .

Disconnect both oxygen sensor connectors.

Fig 1: Disconnecting Both Oxygen Sensor Connectors

G03309818

Courtesy of BMW OF NORTH AMERICA, INC.

Undo retaining screws (1) for heat shield.

Fig 2: Removing Retaining Screws For Heat Shield

G03309819

Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque 11 62 1AZ. Refer to ENGINE - TIGHTENING TORQUES .

Undo retaining screws (1) for heat shield.

Fig 3: Detaching Heat Shield

G03309820

Courtesy of BMW OF NORTH AMERICA, INC.

Detach heat shield (2).

NOTE: Routing of wiring harness.

Unscrew 8 retaining screws (1) at exhaust manifold.

Fig 4: Removing Exhaust Manifold

G03309821

Courtesy of BMW OF NORTH AMERICA, INC.

Remove exhaust manifold.

Installation note:

Make sure that the mating surfaces of cylinder head and manifold are clean.

Fit new gasket.

Tightening torque 11 62 2AZ. Refer to ENGINE - TIGHTENING TORQUES .