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64 11 205 Removing and installing/replacing heater (automatic air conditioner)

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Draw off A/C system, refer to 64 50 009 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A) .

Unfasten clip from right and left air ducts, twist air duct and lift out.

Fig 1: Removing Right And Left Air Ducts
G03161362Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fit air duct to end wall, twist and then insert in bottom of microfilter.

WARNING: Danger of scalding!
Only perform this work after engine has cooled down.
Fig 2: Installing Air Ducts
G03161363Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten clips (1 to 3) and remove water hoses. Carefully blow through lines to remove remaining coolant from heating element.

Fig 3: Removing Water Hoses
G03161364Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Filling and bleeding the cooling system, refer to 17 00 039 BLEEDING COOLING SYSTEM AND CHECKING FOR WATER LEAKS .

Unfasten screws on end wall.

Fig 4: Unfastening Screws On End Wall
G03161365Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws and remove pressure and suction pipe.

Fig 5: Removing Pressure And Suction Pipes
G03161366Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace sealing rings.

Subsequent tasks are described in 64 11 200 REMOVING AND INSTALLING/REPLACING HEATER (HEATER) .