LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 928 (Slide/Tilt Roof - Repair Instructions) >> Mechanical Sun Roof Components >> 54 12 115 Removing and installing glass sliding/tilting sunroof lid >> Removal

54 12 115 Removing and installing glass sliding/tilting sunroof lid: Removal

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Slowly slide roof-lining frame towards rear up to dimension (A).

SLIDE ROOF-LINING FRAME DIMENSION

A E38 80 mm
E39, E53 70 mm
Fig 1: Identifying Slide Roof Lining Frame Dimension "A"
G03161026Courtesy of BMW OF NORTH AMERICA, INC.

Press switch in direction of "raise position" (fan setting) until lid is raised to max. setting.

Fig 2: Identifying Slide Roof Switch "Raise Position" (Fan Setting)
G03161027Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Grasp the bellows by hand only at the first fold (1) (risk of damage).

Detach bellows starting from center (A) towards front and rear (B) from glass slide/tilt sunroof lid (2).

Fig 3: Detaching Bellows
G03161028Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and (2) with special tool 00 2 130.

Fig 4: Releasing Sliding Roof Screws
G03161029Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace removed screws (micro-encapsulation) or install old screws with Loctite 270.

Tighten down screws with special tool 00 9 250.

Tightening torque, refer to 54 12 2AZ in SLIDE/TILT SUNROOF & CONVERTIBLE TOP - TIGHTENING TORQUES .

Raise glass slide/tilt sunroof lid (1) at rear until setting lever (2) can be levered out of retaining pin (3) of lid (1).

Fig 5: Raising Glass Slide/Tilt Sunroof Lid At Rear
G03161030Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Place glass sunroof lid on a clean base/support.

Setting Lever With Retaining Screw: 

Release retaining screw (1) until assembly opening is free.

Raise setting lever (2) and unhook from slide (3).

Fig 6: Removing Setting Lever (With Retaining Screw)
G03161031Courtesy of BMW OF NORTH AMERICA, INC.

Setting Lever Without Retaining Screw: 

Inspect to see whether a retaining spring is present.

Press retaining spring at front downwards, raise setting lever (2) and unhook from sliding rail (3).

Installation: 

Install setting lever on left/right on glass sunroof lid. Retaining pin (1) must locate correctly in bore (2).

NOTE: Note designation on right (R) or left (L) setting lever.
Fig 7: Installing Retaining Pin In Bore
G03161032Courtesy of BMW OF NORTH AMERICA, INC.

Replace screws (1) (micro-encapsulation) or refit old screws with Loctite 270.

Raise setting lever and insert screws (1) as far as they will go (do not tighten).

Setting Lever With Retaining Screw: 

Release retaining screw (2) until assembly opening is free.

Coat protruding thread with Loctite 270.

Fig 8: Raising Setting Lever And Inserting Screws
G03161033Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Hardening of Loctite 270 takes about 30 minutes.

Setting Lever With And Without Retaining Screw: 

Install glass slide/tilt sunroof lid; in so doing, hook setting lever (1) at front correctly into sliding rail (2).

Fig 9: Hooking Setting Lever At Front Into Sliding Rail
G03161034Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Check that glass sunroof lid is securely seated.
Press glass sunroof lid at front on left/right with ball of thumb from bottom to top.
The glass sunroof lid must not be able to be raised.

Setting Lever With Retaining Screw: 

Open glass sunroof lid approx. 250 mm.

Carefully press glass sunroof lid upwards and screw in and tighten down securing screws (2) on left/right completely.

Fig 10: Installing Setting Lever Screws (With Retaining Screw)
G03161035Courtesy of BMW OF NORTH AMERICA, INC.

Setting Lever Without Retaining Screw: 

If setting levers with retaining screws (1) are fitted, do not install any retaining screws in thread (2).

Make sure retaining spring (1) is correctly seated.

Fig 11: Installing Setting Lever Retaining Spring (Without Retaining Screw)
G03161036Courtesy of BMW OF NORTH AMERICA, INC.

Adjust glass slide/tilt sunroof lid, refer to 54 12 003 ADJUSTING GLASS SLIDING/TILTING SUNROOF LID .