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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 927 (Seats - Repair Instructions) >> Front Seat, Comfort >> 52 17 025 Removing and installing/replacing drive for active seat, left or right

52 17 025 Removing and installing/replacing drive for active seat, left or right

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

The active seat has diagnostic capabilities.

The system voltage must be > 11.6 volts.

If necessary, connect DIS Tester or MoDiC III and reset fault memory.

Check function.

Fig 1: Identifying DIS Tester
G03160882Courtesy of BMW OF NORTH AMERICA, INC.

Move backrest forward to maximum extent.

Move front seat back/upwards until screws (1) are accessible.

Release screws (1) on front seat.

Fig 2: Releasing Screws On Front Seat
G03160883Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace screws (micro-encapsulation).

Tightening torque, refer to 52 10 6AZ in SEATS - TIGHTENING TORQUES .

Raise front seat (1) until support (2) is free of sleeve (3) on left/right.

Do not move front seat completely backwards (cable).

Fig 3: Raising Front Seat Slightly
G03160884Courtesy of BMW OF NORTH AMERICA, INC.

Raise front seat a little.

Feed cable (1) for belt tensioner (2) out of support (3).

Disconnect plug connection from servodrive for longitudinal seat adjustment.

Fig 4: Removing Feed Cable For Belt Tensioner Out Of Support
G03160885Courtesy of BMW OF NORTH AMERICA, INC.

Tilt front seat (electric) back so that it does not yet touch rear seat bench.

Lift out detents (2).

Detach control module (1) with supports (3).

Release cable strap (4).

Unhook cable (5) from support on pump housing.

Fig 5: Lift Out Detents, Detach Control Module & Unhook Pump Housing Cable
G03160886Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) from control module (2).

Fig 6: Disconnecting Plug Connection From Control Module
G03160887Courtesy of BMW OF NORTH AMERICA, INC.

Detach cable strap (1) at top from insulating cloth (2).

Fig 7: Detaching Cable Strap At Top
G03160888Courtesy of BMW OF NORTH AMERICA, INC.

Detach cable strap (1) at bottom from insulating cloth (2).

Fig 8: Detaching Cable Strap At Bottom
G03160889Courtesy of BMW OF NORTH AMERICA, INC.

Detach cable strap (1) from hose (2).

Slide insulating cloth (3) to one side.

Fig 9: Sliding Insulating Cloth To Side
G03160890Courtesy of BMW OF NORTH AMERICA, INC.

Snap out catches (1) from wire (2) to foam.

Feed out right tray (3) to center from wire.

Remove left tray (4) in same way as tray (3).

Fig 10: Removing Feed Trays
G03160891Courtesy of BMW OF NORTH AMERICA, INC.

Fit trays (1) and (2) together.

Feed trays (1) and (2) with pump (3) out of seat subframe.

Fig 11: Feeding Trays With Pump From Seat Subframe
G03160892Courtesy of BMW OF NORTH AMERICA, INC.

The active seat unit comprises the following components, which must not be separated:

  1. Pump
  2. Hydraulic bubble (R), right
  3. Hydraulic bubble (L), left
    Fig 12: Identifying Active Seat Unit Components
    G03160893Courtesy of BMW OF NORTH AMERICA, INC.

Place removed active seat unit on a clean surface.

Turn hydraulic bubble (1) over and cut through clips (2) with side cutting pliers.

Fig 13: Removing Tray To Hydraulic Bubble Clips
G03160894Courtesy of BMW OF NORTH AMERICA, INC.

Remove left tray in same way as right tray.

Installation: 

Fit new clips (2).

Installation: 

Place tray (1) as illustrated under hydraulic bubble and connect with new clips.

Connect left tray in mirror image fashion.

  1. Tray
  2. Opening for hydraulic hose (6)
  3. Hydraulic bubble (R), right
  4. Retaining lug on underside of hydraulic bubble
  5. Designation of hydraulic bubble (R), right (direction of travel)
  6. Hydraulic hose
    Fig 14: Identifying Trays With Hydraulic Bubbles
    G03160895Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

After installing hydraulic bubbles (2) and (3) with trays, place active seat unit on a clean surface.

Check all components for damage.

The hydraulic bubbles (2) and (3) must rest on the surface without torsion (as shown in illustration); turn hydraulic bubble if necessary.

For assembly, fold hydraulic bubbles together and place in seat subframe.

  1. Pump
  2. Hydraulic bubble (R), right
  3. Hydraulic bubble (L), left
    Fig 15: Checking Trays With Hydraulic Bubbles For Damage
    G03160896Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Feed in trays (1) and (2) that have been fitted together with pump (3).

Fig 16: Installing Trays With Pump (1 Of 2)
G03160897Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Once active seat unit has been fed in, fold open hydraulic bubbles (1) and (2).

Fig 17: Installing Trays With Pump (2 Of 2)
G03160898Courtesy of BMW OF NORTH AMERICA, INC.

The hydraulic bubbles (1) and (2) must now rest on the surface without torsion (as shown in illustration).

Turn hydraulic bubbles if necessary.

Connect plug (3) to control module (4).

Check function.

Installation: 

Make sure that hydraulic lines (1) are correctly laid (position, kink-free) to wiring harness (2) and to air line (3).

CAUTION: If a hydraulic line (1) has been kinked, replace the active seat unit.
Fig 18: Identifying Hydraulic Line Installed Position
G03160899Courtesy of BMW OF NORTH AMERICA, INC.