LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 920 (Engine - Repair Instructions) >> Connecting rod with bearings >> 11 24 571 Replacing all connecting rod bearings (M52/S52/M52TU/M54/M56) >> Replacing All Connecting Rod Bearings

Replacing All Connecting Rod Bearings

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Piston removed, refer to 11 25 530 REMOVING AND INSTALLING OR REPLACING ALL PISTONS (M52/S52/M52TU/M54/M56) .

IMPORTANT: Note grinding stages on crankshaft, refer to 11 21 Crankshaft and Bearings M54 in ENGINE - TECHNICAL DATA .

Install new conrod bearing shells.

Insert one blue (1) and one red (2) bearing shell (irrespective of the color coding on the conrod shaft).

Fig 1: Identifying Bearing Shell
G03159617Courtesy of BMW OF NORTH AMERICA, INC.

Install piston.

Check conrod bearing clearance.

Piston in BDC position.

Fit special tool 00 2 590 (Plastigage Type PG 1) to oil-free crankshaft.

Fit bearing caps so that pair numbers match up.

Fig 2: Installing Plastigage To Crankshaft
G03159618Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not distort conrods or crankshaft.

Use the old conrod bolts to check conrod clearance.

Tighten down conrod bolts with special tool 00 9 120 or with special tool 11 2 110.

Fig 3: Tighten Down Conrod Bolts
G03159619Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque, refer to 11 24 1AZ in ENGINE MECHANICAL - TIGHTENING TORQUES - 530I (E39) .

Remove bearing cap and read off bearing play at width of flattened plastic thread with assistance of measurement scale.

Conrod bearing clearance. Refer to 11 21 Crankshaft and Bearings M54 in ENGINE - TECHNICAL DATA .

Fig 4: Checking Conrod Bearing Clearance
G03159620Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque, refer to 11 24 1AZ in ENGINE MECHANICAL - TIGHTENING TORQUES - 530I (E39) .