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11 53 000 Removing And Installing/Replacing Coolant Thermostat (S54)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 BMW M3, 2005 BMW M3, 2004 BMW M3, 2003 BMW M3, and 2002 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Remove fan clutch with fan impeller and fan cowl. Refer to 11 52 020 REMOVING AND INSTALLING/REPLACING FAN CLUTCH (S52 / S54 / M52 / M52TU / M54 / M56)  and 17 11 031 REPLACING FAN COWL (S54) .

Remove coolant drain plug in engine block. Drain and dispose of coolant. See 17 11 509 FLUSHING RADIATOR

Installation: 

Replace sealing ring on drain plug.

Tightening torque, refer to 11 11 5AZ in ENGINE - TIGHTENING TORQUES .

Vent cooling system and check for leaks. Refer to 17 00 039 VENTING COOLING SYSTEM AND CHECKING FOR LEAKS (S54) .

Remove intake filter housing with air-mass flow sensor. Refer to 13 71 000 REMOVING AND INSTALLING INTAKE FILTER HOUSING (S54) .

Fig 1: Locating Water Hoses
G03118063Courtesy of BMW OF NORTH AMERICA, INC.

Remove water hoses.

Open cable clamp (1).

Release screws on thermostat housing. Remove thermostat housing and thermostat.

Fig 2: View Of Cable Clamp
G03118064Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Keep sealing faces clean and free of oil.

Replace O-ring (1) on water pump and O-rings on connecting tube (2).

Coat O-rings on connecting tube (2) with water acting as antiseize agent.

CAUTION: O-rings on connecting tube (2) can very easily be shorn off.
Fig 3: Replacing O-Rings On Water Pump And Connecting Tube
G03118065Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Preassemble thermostat (1) as shown in illustration on water pump.

Fig 4: Identifying Thermostat
G03118066Courtesy of BMW OF NORTH AMERICA, INC.