LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 757 (General Electrical System - Repair - Cooper (R50), Cooper S (R53) & Convertible (R52)) >> Plug Connections, Terminals, Power Distribution Box >> 61 13 ... Crimping annular contacts

61 13 ... Crimping annular contacts

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2008 MINI Cooper, 2007 MINI Cooper, 2006 MINI Cooper, 2005 MINI Cooper, and 2004 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

CrimpacII crimping pliers from repair kit 1 are used to crimp annular contacts.

Fig 1: Identifying Crimping Plier
G03306974Courtesy of BMW OF NORTH AMERICA, INC.

Open crimping pliers (1).

NOTE: Place contact (2) in designated nest (observe wire cross-section) with particular care. Make sure it is exactly positioned.

Insert annular contact (2) in crimping pliers (1).

Close crimping pliers (1) gently and keep closed.

Fig 2: Identifying Crimping Pliers Contact
G03306975Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Feed stripped cable (1) into annular contact (2) completely.

Close crimping pliers (3) fully.

Open crimping pliers (3) and remove cable (2).

NOTE: Check contact for correct crimping.
Fig 3: Checking Contact For Correct Crimping
G03306976Courtesy of BMW OF NORTH AMERICA, INC.