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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 757 (General Electrical System - Repair - Cooper (R50), Cooper S (R53) & Convertible (R52)) >> Plug Connections, Terminals, Power Distribution Box >> 61 13 ... Crimping Micro Power Quadlock contacts (MPQ)

61 13 ... Crimping Micro Power Quadlock contacts (MPQ)

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NOTE:

For Special Tool identification, see GENERAL ELECTRICAL SYSTEM - SPECIAL TOOLS - COOPER (1.6L) R50/W10 .

Special Tools Required: 

To crimp MPQ contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 325 (2) from crimping set 61 4 320.

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Special Tool Plier And Crimping Head
G03306967Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

NOTE: Place contact (2) with utmost care in designated nest (observe cable cross-section) in crimping head (3). Make sure it is exactly positioned.

Place MPQ contact (2) in crimping head (3).

Close pliers (1) one notch.

Fig 2: Placing MPQ Contact In Crimping Head
G03306968Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Insert stripped cable (2).

Close pliers (1) fully.

Open pliers (1) and remove cable (2).

NOTE: Check contact for correct crimping.
Fig 3: Removing Cable
G03306969Courtesy of BMW OF NORTH AMERICA, INC.