12 41 041 Replacing solenoid switch

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2008 MINI Cooper, 2007 MINI Cooper, 2006 MINI Cooper, 2005 MINI Cooper, and 2004 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Turn off ignition.

Remove starter motor.

Release nut (1).

Remove cable lug (2).

Fig 1: Locating Cable Lug

Courtesy of BMW OF NORTH AMERICA, INC.

CAUTION: Do not turn cable lug (2) while tightening down - risk of short circuit to starter motor housing. Tightening torque, 12 41 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Release screws (1).

Fig 2: Identifying Switch Retaining Screws

Courtesy of BMW OF NORTH AMERICA, INC.

Remove solenoid switch (1) and spring (2).

Unhook pin (3).

Installation:

Check pin (3) for wear and apply grease.

Fig 3: Removing Solenoid Switch And Spring

Courtesy of BMW OF NORTH AMERICA, INC.