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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 703 (SLIDE/TILT ROOF - REPAIR INSTRUCTIONS - 525i) >> Mechanical Sunroof >> 54 12 003 Adjusting glass sliding/tilting sunroof lid >> Special tools required:

Special tools required:

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

Initialize slide/tilt sunroof,

refer to 54 0... NOTES ON STEEL AND GLASS SLIDE/TILT SUNROOFS (INITIALIZATION/NORMALIZATION/LEARNING OF CHARACTERISTIC CURVE) 

Ideal adjustment: Gaps (A) between sunroof and front and back of roof of equal size.

Slide special tool 00 9 340 between seal and lid. Checks (sliding out and in) must show special tool to display uniform resistance.

SUNROOF HEIGHT

Height front flush or up to 1 mm lower
rear flush up to 1 mm higher
Fig 1: Identifying Gaps Between Sunroof & Front & Back Of Roof
G03128722Courtesy of BMW OF NORTH AMERICA, INC.

Slowly slide roof-lining frame towards rear up to dimension (A).

SUNROOF SLIDING DIMENSION

(A) E38 80 mm
E39, E53 70 mm
Fig 2: Identifying Sunroof Sliding Dimension
G03128723Courtesy of BMW OF NORTH AMERICA, INC.

Press switch in direction of "raise position" (fan setting) until lid is raised to max. setting.

Fig 3: Identifying Sunroof Switch
G03128724Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Grasp the bellows by hand only at the first fold (1) (risk of damage).

Detach bellows starting from center (A) towards front and rear (B) from glass slide/tilt sunroof lid (2).

Fig 4: Detaching Bellows Starting From Center Towards Front & Rear From Glass Slide/Tilt Sunroof Lid
G03128725Courtesy of BMW OF NORTH AMERICA, INC.

Slacken screws (1) and (2) with special tool 00 2 130.

NOTE: Pull bellows down until screw (2) is accessible. Loosen screws only to the extent that the glass sunroof lid can only just be adjusted.

Close glass sunroof lid (zero position).

Fig 5: Slackening Screws & With Special Tool 00 2 130
G03128726Courtesy of BMW OF NORTH AMERICA, INC.

Press glass slide/tilt sunroof lid forwards, press downwards at front and rear until ideal position is achieved and tighten down screws.

Installation: 

Tightening torque. Refer to SLIDE/TILT ROOF AND CONVERTIBLE TOP - TIGHTENING TORQUE .

Check function.

Slowly pull roof-lining frame completely forwards.

Fig 6: Pulling Roof-Lining Frame Completely Forwards
G03128727Courtesy of BMW OF NORTH AMERICA, INC.