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17 40 000 Removing and installing/replacing complete supplementary fan (with fan cowl)

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

Remove complete front bumper. See 51 11 000 REMOVING AND INSTALLING COMPLETE FRONT BUMPER

Remove complete right headlight. See 63 12 002 REMOVING AND INSTALLING/REPLACING RIGHT HEADLIGHT

Remove complete left headlight. See 63 12 002 REMOVING AND INSTALLING/REPLACING RIGHT HEADLIGHT

Version with right and/or left air duct only: 

Remove screws (1) and (2).

Fold back air duct (3) as illustrated.

Fig 1: Folding Back Air Duct
G03127938Courtesy of BMW OF NORTH AMERICA, INC.

All: 

Disconnect plug connection (1).

Turn plug housing (2) in direction of arrow and remove from front air duct (3).

Fig 2: Removing Plug Housing From Front Air Duct
G03127939Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolt (1).

Release expansion rivet (2).

Fig 3: Releasing Expansion Rivet
G03127940Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable loom (4) from fixtures (3).

Release screws (1).

Release expansion rivets (2).

Remove air duct at front (5) in direction of arrow.

Fig 4: Removing Air Duct At Front
G03127941Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Remove supplementary fan complete with fan cowl (2) in direction of arrow.

Fig 5: Removing Supplementary Fan Complete With Fan Cowl
G03127942Courtesy of BMW OF NORTH AMERICA, INC.