LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 694 (Engine - Repair (M54/56)) >> Housing Cover >> 11 14 110 Removing and installing lower timing case cover (M52 / S52 / M52TU / M54)

11 14 110 Removing and installing lower timing case cover (M52 / S52 / M52TU / M54)

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

Remove VANOS adjustment unit. See POWER STEERING VANE PUMP

Remove coolant thermostat. See 11 53 000 Removing and installing/replacing coolant thermostat (M52TU / M54 / M56) 

Remove alternator drive belt and drive belt tensioner. See 11 28 010 Replacing alternator drive belt (M52 / S52 / M52TU / M54 / M56) 

Brace pulley for water pump with drive belt and unfasten screws.

Fig 1: Bracing Pulley For Water Pump With Drive Belt & Unfasten Screws
G03127275Courtesy of BMW OF NORTH AMERICA, INC.

M52 / S52 only 

Unfasten engine speed sensor.

Fig 2: Unfastening Engine Speed Sensor
G03127276Courtesy of BMW OF NORTH AMERICA, INC.

Remove vibration damper. See 11 23 010 Removing and installing or replacing vibration damper (M52TU / M54 / M56) 

Version where vibration damper and hub are two parts: Remove hub for vibration damper.

Remove oil sump.

Drive out dowel pins from timing case cover towards rear.

(Mandrel diameter less than 5 mm)

Fig 3: Driving Out Dowel Pins From Timing Case Cover Towards Rear
G03127277Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew timing case cover to cylinder head bolts.

Fig 4: Unscrewing Timing Case Cover To Cylinder Head Bolts
G03127278Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws and remove timing case cover.

Fig 5: Unfastening Screws & Removing Timing Case Cover
G03127279Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Check cylinder head gasket for damage; if necessary, remove cylinder head and replace cylinder head gasket.

Installation: 

Clean sealing surfaces.

Drive alignment pins into timing case cover until they protrude approx. 2 to 3 mm.

Fig 6: Driving Alignment Pins Into Timing Case Cover
G03127280Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Secure new seals to timing case cover with a little grease.

Fig 7: Securing Seals To Timing Case Cover With A Little Grease
G03127281Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Sealing faces clean and free of seal debris.

Apply Drei Bond 1209 sealing compound (refer to BMW Parts Service) at following points:

Installation: 

Install timing case cover, insert all screws and initially tighten to approx. 5 Nm.

Fig 9: Identifying Timing Case Cover Screws
G03127283Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Drive in dowel pins from front until flush.

Fig 10: Driving In Dowel Pins From Front Until Flush
G03127284Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fully tighten all screws in alternate sequence.

Tightening torque. Refer to ENGINE - TIGHTENING TORQUES .

IMPORTANT: Once all screws have been tightened down, retighten them in a second operation.
Fig 11: Identifying Timing Case Cover Screws
G03127285Courtesy of BMW OF NORTH AMERICA, INC.

Insert screws, tighten screw connection for timing case cover to cylinder head.

Fig 12: Tightening Screw Connection For Timing Case Cover To Cylinder Head
G03127286Courtesy of BMW OF NORTH AMERICA, INC.

Replace radial seal in lower timing case cover.

Assemble engine.