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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 694 (Engine - Repair (M54/56)) >> Emission Control, Oxygen >> 11 78 613 Replacing both oxygen monitor sensors (M52TU / M54 / M56) >> E46 only

E46 only

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

Remove microfilter.

Open cable duct on lower section of microfilter housing (2) and feed out cable(s).

Release screws (1) and remove lower section of microfilter housing (2).

Fig 1: Releasing Screws & Removing Lower Section Of Microfilter Housing
G03127607Courtesy of BMW OF NORTH AMERICA, INC.

Remove cover from fuel injectors.

NOTE: Do not mix up oxygen monitor sensors for cylinders 1 to 3 and 4 to 6 at plug connection to wiring harness.

Mark plug connections.

Unclip the cable from the retainer. Disconnect plug. Unclip cable on rear side of engine from cable guide.

Fig 2: Unclipping Cable From Retainer
G03127608Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: On vehicles with automatic transmission:

In event of unfavorable tolerances, accessibility to the oxygen monitor sensor from cylinders 4 to 6 is only possible after the exhaust system has been removed.

Release oxygen monitor sensor from cylinders 1 to 3 with special tool 11 7 030.

Release oxygen monitor sensor from cylinders 4 to 6 with special tool 11 7 020.

Fig 3: Releasing Oxygen Monitor Sensor From Cylinders
G03127609Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

The threads of new oxygen monitor sensors are already coated with Never Seez compound.

If an oxygen monitor sensor is reused, only apply a thin and uniform coat of Never Seez compound (refer to BMW Parts Service) to thread.

Part of oxygen control sensor which projects into exhaust system branch must not be cleaned or come into contact with lubricant.

Installation: 

Secure oxygen monitor sensor for cylinders 1 to 3 with special tool 117 030.

Secure oxygen monitor sensor for cylinders 4 to 6 with special tool 117 020.

Tightening torque. Refer to ENGINE - TIGHTENING TORQUES .

Cover oxygen monitor sensors when applying underseal.

Pay attention to cable routing of oxygen monitor sensors.

Fig 4: Securing Oxygen Monitor Sensor For Cylinders
G03127610Courtesy of BMW OF NORTH AMERICA, INC.