Special tools required:

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

00 2 590
00 9 120
11 2 110

(engine dismantled)

M52 B20 / M52TU B20

M54 M22

NOTE: Injection nozzles for cooling the pistons are installed in the bores of bearing seats 2 to 7.

Fig 1: Identifying Injection Nozzles For Cooling Pistons

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M52 B25 / B28

S52

M52TU B25 / B28

M54 B25 / B30

M56

NOTE: Injection nozzles for cooling the pistons are installed on the underside of the cylinder between the bearing seats.

Installation:

Fig 2: Identifying Injection Nozzles For Cooling Installed On Underside Of Cylinder Between Bearing Seats

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Screw threads are coated with screw securing adhesive (Loctite).

Replace screws.

IMPORTANT: Observe grinding stage of crankshaft.

Fig 3: Identifying Crankshaft Mark

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Installation:

When replacing the bearing shells (also for replacement crankshaft), classification for bearing shell arrangement in engine block is waived.

Insert bearing shells with yellow color coding in engine block.

Fig 4: Identifying Bearing Shells

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NOTE:

Install bearing shells with continuous lubricant groove and one retaining lug in engine block.
Fit bearing shells without continuous lubricant groove and two retaining lugs in bearing cover.

Fig 5: Identifying Bearing Shells With & Without Continuous Lubricant Groove

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NOTE: The axial guide on the crankshaft is fitted to bearing point 6.
Insert pilot bearing shell in the engine block.

Fig 6: Inserting Pilot Bearing Shell In Engine Block

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Install crankshaft.

NOTE: The crankshaft is marked with yellow, green or white paint according to the tolerance of the main journal.

Fig 7: Identifying Colored Marks On Crankshaft

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Installation:

The bearing shell classification for the bearing cover is marked on the crankshaft in yellow, green or white paint.

Insert main bearing shells with same crankshaft color coding in main bearing caps.

Fig 8: Identifying Bearing Shell Classification Mark

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The bearing shells are marked with yellow, green or white paint.

Bearing shell
Guide bearing

Observe grinding stage of main bearing journals.

Fig 9: Identifying Bearing Shell & Guide Bearing

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NOTE: Bearing caps 1 to 5 are marked on exhaust side.
Bearing caps 6 and 7 are not designated.
Bearing cap 6 is a thrust bearing.

Fig 10: Identifying Bearing Cap

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Check clearance on main crankshaft bearing.

Install crankshaft and place special tool 00 2 590 (Plastigage Type PG1) on oil-free crankshaft.

Do not twist crankshaft.

Fig 11: Locating Main Crankshaft Bearing Grooves

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Install main bearing cap so that grooves in main bearing shell guide are one side.

Align main bearing cap flush with side of bearing seat.

Fig 12: Aligning Main Bearing Cap Flush With Side Of Bearing Seat

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Installation:

To check main bearing clearance, use the old main bearing screws.

There must be no oil in the blind holes (risk of cracking).

Tighten down main bearing screws with jointing torque.
Tighten down main bearing bolts with special tool 00 9 120 to angle of rotation.

Tightening torque. Refer to ENGINE - TIGHTENING TORQUES .

Fig 13: Tightening Main Bearing Bolts With Special Tool 00 9 120

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Remove main bearing cap and read off bearing clearance at width of pinched plastic thread on measuring scale.

Radial crankshaft bearing clearance.

If necessary, to correct bearing clearance, fit new bearing shells with a different color coding.

Fig 14: Reading Off Bearing Clearance At Width Of Pinched Plastic Thread On Measuring Scale

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Remove plastic thread.

Coat main bearing shells and crankshaft with engine oil.

Install main bearing cap so that grooves in main bearing shell guide are one side.

Align main bearing cap flush with side of bearing seat.

Fig 15: Aligning Main Bearing Cap Flush With Side Of Bearing Seat

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Installation:

Always replace bolts of main bearing cap with new bolts.

There must be no oil in the blind holes (risk of cracking).

Fig 16: Identifying Screw Connection On Reinforcement Plates

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NOTE: The reinforcement plates are not fitted on engines with gray cast iron engine blocks or on engines with oil pumps integrated in oil scrapers.

Installation:

Install reinforcement plates and fit screws with zero backlash.

Install main bearing shells and abut firmly.

Tighten down screw connection on reinforcement plates.

Tightening specifications for main bearing:

Tighten all screws on main bearing cover with jointing torque.
Unfasten screws on main bearing cover 6.
Strike back and front of crankshaft with plastic hammer to center thrust bearing (do not damage crankshaft).
Tighten screws of main bearing cover 6 with jointing torque.
Tighten down all screws of main bearing caps with special tool 11 2 110 or with special tool 00 9 120 to torsion angle.

Fig 17: Tightening Screws Of Main Bearing Caps With Special Tool 11 2 110
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Tightening torque. Refer to ENGINE - TIGHTENING TORQUES .

Check axial play.

If permitted end float is exceeded, check crankshaft, guide bearing shells and engine block, replacing if necessary, end float.

Fig 18: Checking Axial Play

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