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00 11 259 Replenishing / changing rear differential oil

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Use only approved differential oils.

Failure to comply with this instruction will result in serious damage to the rear differential!

Replenishing rear differential oil: 

Undo oil filler plug (1).

Check rear differential oil level.

If necessary, pour in rear differential oil up to lower edge of opening for oil filler plug (1).

Fig 1: Identifying Oil Filler Plug
G03127199Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

  1. Oil filler plug with sealing ring:

    Replace sealing ring (1).

    Tightening torque. Refer to 33 11 3AZ.

  2. Oil filler plug with O-ring:

    Replace oil filler plug (2).

    Fig 2: Identifying Sealing Ring & Oil Filler Plug
    G03127200Courtesy of BMW OF NORTH AMERICA, INC.

Changing rear differential oil: 

NOTE: The oil no longer has to be changed in rear differentials which do not have an oil drain plug (168K from 03/2003, 168L, 188L, 215L).

Only change oil when rear differential is at normal operating temperature.

Recycling: 

Catch and dispose of emerging differential oil.

Observe country-specific waste-disposal regulations

Place oil collecting apparatus underneath.

Remove oil drain plug (1).

Drain and dispose of differential oil.

Undo oil filler plug (2).

Fig 3: Identifying Oil Drain Plug & Oil Filler Plug
G03127201Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

  1. Oil drain plug with sealing ring:

    Replace sealing ring (1).

  2. Oil drain plug with O-ring:

    Replace oil drain plug (2).

    Fig 4: Identifying Sealing Ring & Oil Drain Plug
    G03127202Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Pour in rear differential oil up to lower edge of opening for oil filler plug (1). See Fig 5.

Fig 5: Identifying Opening For Oil Filler Plug
G03127203Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

  1. Oil filler plug with sealing ring:

    Replace sealing ring (1).

  2. Oil filler plug with O-ring:

    Replace oil filler plug (2).

    Fig 6: Identifying Sealing Ring & Oil Drain Plug
    G03127204Courtesy of BMW OF NORTH AMERICA, INC.