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64 12 579 Removing and installing/replacing exhaust pipe (top)

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

All: 

Disconnect plugs (1) and (2).

CAUTION: To avoid damage during installation, it is absolutely essential to adhere to the following contacting sequence for the plug connections:
  1. Plug connection (2).
  2. Plug connection (1).
Fig 1: Identifying Plugs
G03256730Courtesy of BMW OF NORTH AMERICA, INC.

M54, M62 Only: 

Release screw (3).

All: 

Detach hose clamp (2) from intake hose (3).

Detach intake hose (3) from heater (4) and place to one side.

Loosen screws (1).

Fig 2: Locating Hose Clamp And Intake Hose
G03256731Courtesy of BMW OF NORTH AMERICA, INC.

Raise heater (1) and detach exhaust pipe (4) from flange (2).

Installation: 

Ensure gasket (3) is correctly seated.

Fig 3: Identifying Heater And Exhaust Pipe
G03256732Courtesy of BMW OF NORTH AMERICA, INC.

Remove front left wheel.

Remove wheel arch cover at front left.

Fold back plug connection holder (1) in direction of arrow. Unclip plug connections (2) and (3) and disconnect.

Fig 4: View Of Plug Connection Holder
G03256733Courtesy of BMW OF NORTH AMERICA, INC.

Pull out pins (2) with aid of appropriate metal screw. Unclip plug connection holder (1) in direction of arrow.

Fig 5: Locating Plug Connection Holder Pins
G03256734Courtesy of BMW OF NORTH AMERICA, INC.

Loosen screws (2).

Detach cover (1) at front in direction of arrow a little and push upwards.

Fig 6: Detaching Cover
G03256735Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For purposes of clarity, illustration shows exhaust pipe (bottom) removed.

Loosen screws (1).

Pull out exhaust pipe (2) downwards.

Fig 7: Aligning Exhaust Pipe
G03256736Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure rubber seal (1) and heat insulation (2) are correctly seated.

Fig 8: Installing Rubber Seal And Heat Insulation
G03256737Courtesy of BMW OF NORTH AMERICA, INC.