61 13 ... Crimping annular contacts

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

CrimpacII crimping pliers from repair kit 1 are used to crimp annular contacts.

Fig 1: Identifying CrimpacII Crimping Pliers

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Open crimping pliers (1).

NOTE: Place contact (2) in designated nest (observe wire cross-section) with particular care. Make sure it is exactly positioned.

Insert annular contact (2) in crimping pliers (1).

Close crimping pliers (1) gently and keep closed.

Fig 2: Placing Contact In Crimping Pliers

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NOTE: Follow procedure for cutting and stripping insulation from cables.

Feed stripped cable (1) into annular contact (2) completely.

Close crimping pliers (3) fully.

Open crimping pliers (3) and remove cable (2).

NOTE: Check contact for correct crimping.

Fig 3: Inserting Stripped Cable Into Annular Contact

Courtesy of BMW OF NORTH AMERICA, INC.